Name: Crash Barriers
Availability: InStock

Crash barriers –W-Beam & Thrie-Beam

Crash barriers or road safety barriers are an essential part of traffic infrastructure. They provide a passive system of protection that can redirect vehicles that may have gone off the road and/or absorb some of the impact should a vehicle impact them to diminish injury and damage during a collision.

At KP Green Engineering, a leading crash barrier manufacturer, we design, manufacture, and supply high-performance highway crash barriers designed for reliability, strength, and compliance with Indian and international safety standards.

Our galvanized crash barriers are made from high-tensile, hot-dip galvanized steel in accordance with Fe410 grade (IS 5986), protected with a zinc coating of 610 gsm to ensure superior corrosion resistance and a service life exceeding 20 years, even in harsh or coastal conditions.

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We offer two major types

As a quality-driven crash barrier manufacturer in India, we provide complete, modular crash barrier systems including posts, spacers, reflectors, fasteners, and end terminals—engineered for rapid installation and certified compliance.

W-Beam Crash Barriers

W-Beam crash barriers, best suited for rural roads, road safety barriers, and perimeter fencing.

Specifications:

Steel Grade: Fe410 (IS 5986)
Thickness: 2.8 mm
Coating: 550 gsm
Compliance: IRC:SP:87, MoRTH Section 809

Thrie-Beam Crash Barriers

Thrie-Beam crash barriers, designed for flyovers, bridges, and highway crash barrier applications needing higher containment.

Specifications:

Steel Grade: Fe410 / IS 5986
Thickness: 3.0 mm
Coating: 610 gsm
Compliance: EN 1317, AASHTO M180

Product Specification

Parameter	Specification
Beam Types	W-Beam (2-wave), Thrie-Beam (3-wave)
Material	Fe410 / IS 5986 / S355 Hot Dip Galvanized Steel
Coating Thickness	550 gsm (W-Beam) / 610 gsm (Thrie-Beam)
Beam Length	4318 mm standard; customizable
Beam Width	312 mm (W-Beam); 505 mm (Thrie-Beam)
Beam Thickness	2.67 mm (W-Beam); 3.00 mm (Thrie-Beam)
Post Diameter	75 mm to 100 mm circular / C-Post / Z-Post
Post Height	1.2 m to 1.5 m above ground
Post Spacing	2 m or 2.5 m standard
Galvanizing Standard	IS 4759 / ASTM A123 / EN 1461
Spacer Block Material	MS or High-Density Polyethylene (HDPE)
Reflectors	Cat-Eye Reflectors / Strip Reflectors / Raised Pavement Markers
End Terminals & Accessories	Fish Tail / Turned Down / Bull Nose / Break-Away Systems
Fasteners	Zinc-Plated or HDG Bolts, Nuts & Washers
Compliance Standards	MoRTH 809, IRC:SP:87, EN 1317, AASHTO M180

Energy Absorption: Designed for impact absorption to reduce the potential for vehicle rollover or vehicular & driver rebound.
Superior Galvanizing: Each galvanized crash barrier has a zinc coating of 550-610 gsm.
Globally Accepted Standards: Conforms to EN 1317, AASHTO M180, MoRTH 809.
Beam Profile Types: W-Beam (2-wave) and Thrie-Beam (3-wave).
Modular: All crash barriers are modular crash barriers with standard factory dimensions.
Weather Resistant: Suitable for humid, coastal, or high-pollution environments.
Complete Hardware Kit: All required crash barrier accessories included.
Faster Install Time: Decrease on-site labor with fit-for-purpose systems.
Traceable Supply Chain: Documentation available for quality and galvanization if required.
Custom Solutions: Fully custom solutions for unique terrain or traffic requirements.

Better Safety Performance: Our crash barriers reduce the severity of crashes on all roads.
Load Strength: Strong enough for light or heavy vehicles.
Quality Assurance: Certified under ISO 9001:2015 QMS.
Durability: Designed to last 20 years+ in any environment.
Value: Extended life cycle reduces overall project costs.
Flexible Applications: Suitable for urban roads, highways, bridges, etc.
Unique Shapes: Designed for projects with non-standard applications.
Sustainable: Steel used is 100% recyclable.
Fast Delivery: High stock levels ensure quick project delivery.
Smart Installations: Easily integrates with lighting, fencing, and security installations.

Why Choose KP Green Engineering

India’s Trusted Crash Barrier Manufacturer

As a leading manufacturer of W-Beam and Thrie-Beam crash barriers in India, KP Green Engineering delivers high-performance, galvanized road safety solutions that meet both Indian and international standards. Our ISO 9001:2015-certified facility features an in-house hot-dip galvanizing unit and CNC precision manufacturing, ensuring durability, strength, and superior performance even in India’s most challenging environments.

Over 6,000 MT

Monthly Crash Barrier Production Capacity

MoRTH, EN 1317 & AASHTO M180 Approved

Certified Manufacturing & Safety Standards

Trusted Supplier

For Bharatmala, Gati Shakti, SEZs & Industrial Projects

20+ Years Lifespan

With 100% In-House Hot-Dip Galvanization

Applications Across Sectors

Our W-Beam and Thrie-Beam crash barriers are used in essential infrastructure and transport projects across India, optimizing safety, durability, and compliance, no matter the environment. Specifically manufactured for automobile containment, impact absorption, and severe corrosion, they are made to perform under the most severe road and weather conditions.

National & State Highways

High-speed safety barriers that protect drivers, passengers, and roadside infrastructure along long-distance corridors.

Bridges & Flyovers

Enhanced containment systems designed to prevent vehicles from veering off elevated roadways and to ensure pedestrian and structural safety.

Expressways & Toll Plazas

Crash barriers for controlled lane separation, traffic channelization, and impact minimization in high-density traffic zones.

Industries We Serve

Our solutions are trusted across diverse industries for their performance, reliability, and precision engineering.

Renewables

Power & Transmission

Railways

Urban & Rural Infrastructure

Construction Infrastructure

Telecommunication

Secure your infrastructure with certified crash barriers

Quality & Certifications

KP Green Engineering is committed to excellence across every stage of production:

ISO 9001:2015 Certified

Consistent quality control and customer satisfaction across all operations.

Rigorous Testing

Consistent quality control and customer satisfaction across all operations.

Third-Party Inspection

We welcome independent agencies to validate our quality and maintain complete transparency.

Frequently Asked Questions

Yes, KP Green Engineering is a premier crash barrier manufacturer in India which had been established to be fully compliant with MoRTH 809, EN 1317 and AASHTO M180 with all galvanised crash barrier systems.

W-Beam is suitable for general use; Thrie-Beam offers increased strength for impact. Both are modular crash barriers manufactured with precision engineering.

Definitely. As a specialist crash barrier manufacturer, we are able to offer custom road safety barrier options for complex sites, curves, and client specifications.